Advanced Aluminum Profile Recycling Systems: From Shredding to Purification

1. Material Introduction

Aluminum Profiles Characteristics

Primary use: Construction industry (window/door frames, structural components)

Key properties: High strength-to-weight ratio, corrosion resistance

Recycling advantage: 95% energy savings vs primary production

Pre-processing Requirements

Typical input dimensions: 6m length profiles (bundled)

Bulk density: 0.3-1.2t/m³ (requires volume reduction)

Contaminants: Rubber gaskets, steel fasteners (5-15% by weight)

2. Processing Solution

Two-Phase Size Reduction System

Primary Shredding: Coarse fragmentation to<200mm pieces

Secondary Processing: Homogenization to<30mm chips

Critical Technical Parameters

Throughput capacity: 3-15t/h

Metal recovery rate: ≥97%

Noise control:<85dB with soundproof enclosures

3. Equipment Configuration

Core Shredding Options

Blue Devil Twin-Shaft

Motor power: 2×160kW

Cutting force: 28kN/cm²

Special feature: Hydraulic pusher for dense bundles

Blue Marlin Single-Shaft

Rotor diameter: Ø800mm

Screen options: 30-100mm interchangeable

Advantage: Lower energy consumption for thin profiles

Complementary Systems

Blue Sorter X-ray separation line (aluminum purity ≥99.5%)

Dust extraction system (PM2.5 filtration efficiency 99.9%)

Automated feeding conveyor (capacitive sensor detection)

‌Our Solutions:

                                    Double Shaft Shredder                                                                                                                            Extra strong shear

                                    Pre-shredder                                                                                                                                 metal baler